Palletizing & Packing Automation Built for Modern Manufacturing

BTB Solutions is a Washington State–based OEM and custom machine builder focused on palletizing solutions and packing automation for manufacturers, warehouses, and logistics operations across the Pacific Northwest and beyond.

We design and build automation that fits real production environments—systems that deploy efficiently, reduce labor strain, and scale as your operation grows.

Fearless Automation

Automation should solve problems—not create new ones. At BTB Solutions, Fearless Automation means building systems that work reliably in real production environments. Our palletizing and packing solutions reduce labor strain, support consistent throughput, and integrate cleanly into existing operations—so you can automate with confidence.

Speed

In manufacturing, speed matters. BTB Solutions designs palletizing and packing automation that installs quickly, ramps up smoothly, and begins delivering value sooner.

From standardized palletizing platforms to modular custom systems, our solutions reduce downtime and help operations respond quickly to labor shortages, seasonal demand, and growth.

Innovation

At BTB Solutions, innovation is practical by design. We combine proven automation platforms with thoughtful engineering to build systems that adapt as your operation evolves.

Whether integrating robotics into an existing facility or deploying a new palletizing system, we focus on automation that stays reliable, serviceable, and cost-effective over time.

Beyond the Box product offerings

The REAPR Palletizer

REAPR is BTB Solutions’ flagship robotic palletizer, built for high-throughput operations that need power, flexibility, and speed without the limitations of fixed automation. It’s designed to deploy quickly and adapt as production demands change.

Key capabilities:

• Palletizes to up to three pallets simultaneously

• Handles payloads up to 160 lbs

• Rapid Deployment upon delivery

• Relocatable using a standard 5,000 lb forklift

• No programming required; simple touchscreen setup

• Available for purchase, rental, or seasonal use

REAPR delivers enterprise-level palletizing performance in a system that’s easier to deploy, easier to operate, and easier to adapt as your operation evolves.

The UNO Palletizer

The UNO Palletizer is a compact robotic palletizer built for operations that need automation without complexity or high capital risk. It’s quick to deploy, easy to move, and designed to work in real production environments.

Key capabilities:

• Handles boxes up to 80 lbs

• Places up to 10 picks per minute

• Runs on a standard 120V, 20-amp circuit

• Mobile design for easy relocation

• Available for purchase or rental

UNO is a practical entry into robotic palletizing for growing manufacturers, seasonal operations, and teams looking to reduce labor strain with flexible automation.

5 Reasons to Work with BTB Solutions

1. Built for Real Operations
We design palletizing and packing automation that works in existing facilities. Our systems integrate cleanly into both brownfield and greenfield environments, with minimal disruption to production.

2. Faster Path to ROI
Our automation deploys quickly and starts delivering value sooner. With options like rental and seasonal deployment, you can reduce upfront risk while addressing labor gaps and production demands faster.

3. Flexible Solutions That Grow With You
From compact palletizers to high-throughput robotic systems and custom machines, BTB builds automation that adapts as your operation changes. Our solutions are designed to scale, relocate, and evolve over time.

4. Proven System Integration Expertise
As an OEM and system integrator, we ensure controls, robotics, and equipment work together seamlessly. The result is reliable automation that keeps downtime low and production moving.

5. Practical, Results-Driven Engineering
We focus on what works. Every BTB solution is engineered to improve efficiency, reduce labor strain, and deliver long-term value—without overengineering or unnecessary complexity.

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